1. Product Introduction
The HDY-1.2SSX dual track NG/OK PCB sorting machine is a brand-new sorting equipment specially designed for automated SMT production lines. It automatically separates defective NG PCBs from qualified OK boards: up to 10 pieces of NG boards are stored in the sorting buffer, while OK boards pass straight through without stopping, ensuring continuous line operation. Featuring a dual-track design, both rails can pass PCBs simultaneously with board passing width up to 280mm, effectively doubling the sorting throughput compared with single-track sorters. It is equipped with 8 sensors for reliable PCB detection on both tracks, and adopts 4mm flat belt conveying with speed adjustable from 0.5 to 9 m/min. The machine is controlled by Inovance PLC with an intuitive Xinje touch screen; stepper motor realizes automatic rail width adjustment, and the reserved communication interface supports MES system connection for digital production management. When the sorting function is not required, the machine can switch to pure straight-through conveyor mode, saving extra line equipment. Transport direction is left to right, overall dimension L500-1000*W1000*H1175mm (without lamp stand), with complete electrical control cabinet, Mean Well power supply and Omron relays.
2. Advantages Over Competitors
- Dual-track high-efficiency sorting — both rails pass boards simultaneously with 280mm passing width, sorting capacity double that of single-track NG/OK sorters.
- Dual-mode design (sorting + straight-through conveyor) — can be used as standard conveyor when sorting is not needed, saving additional equipment purchase cost.
- 8 sensors dual-track detection — precise and stable board detection on both lanes, greatly reducing missed sorting and false sorting faults.
- Automatic NG board storage up to 10 PCS — continuous NG collection without frequent manual removal, improving line stability.
- Stepper motor auto width adjustment — faster and more precise line changeover than manual adjustment models.
- Standard MES communication interface — as factory default configuration; competitors usually charge extra customization fees for MES docking.
- Wide speed range 0.5-9 m/min — flexibly matches both low-speed and high-speed SMT production lines.
- Branded electrical components (Inovance PLC, Xinje HMI, Mean Well power, Omron relays) — stable performance and low failure rate for long-term operation.
3. Applications
The HDY-1.2SSX dual track NG/OK sorting machine is widely used at key sorting points of complete SMT production lines. Typical applications:
- NG/OK sorting after reflow oven soldering inspection
- Sorting before AOI / SPI inspection machines for defective board separation
- Dual-lane SMT lines requiring high-throughput PCB sorting and buffering
- As a flexible linking conveyor when sorting function is disabled It is suitable for PCBA manufacturing of consumer electronics, automotive electronics, communication boards, LED lighting and smart home equipment.
Q1: How many NG PCB boards can HDY-1.2SSX store automatically?
A1: It automatically stores up to 10 pieces of NG PCB, while OK boards pass straight through without stopping.
Q2: What is the board passing width of this dual track sorting machine?
A2: Both tracks can pass PCBs simultaneously with board passing width up to 280mm.
Q3: Can this sorting machine work as a normal conveyor?
A3: Yes, it has built-in straight-through function. You can disable the sorting program and use it as a standard dual-track PCB conveyor.
Q4: Does the machine support MES system connection?
A4: Yes, MES communication is standard configuration, supporting real-time production data upload.
Q5: What are the conveying speed and belt type?
A5: Conveying adopts 4mm flat belt with speed adjustable from 0.5 to 9 meters per minute.
Q6: What brand of control components are equipped?
A6: Equipped with Inovance PLC, Xinje touch screen, Mean Well power supply and Omron relays, with one set of electrical control cabinet.
